Crankcase
Ventilation
Everyone
knows an engine needs to breath. That’s the theory of how the engine works as
a big air pump. A few even realize that for every cubic inch of air above the
piston, there’s an equal amount below it also. The factory uses a simple device
called a PCV valve, Positive Crankcase Ventilation. It sucks the air from the
crankcase along with all the oil and water vapors back into the cylinders to
be re-burnt. It has a benefit of increasing ring sealing and reduces gasket
oil leaks. From a racers point of view this isn’t a good option since this stuff
doesn’t burn to produce power. It also provides very little vacuum during wide
open throttle at the end of the track where racers need it the most.
Racers have found ways around this problem. For years the old standard was
to run hoses down to the header collectors with one way check valves. This used
the exhaust pulses to pull contaminates out of the crankcase. This method does
work but not as good as it should and it depends a lot on how the fittings are
positioned in the collectors. Using mufflers makes the situation even worse.
Somewhere along the line someone found that running an AIR (smog) pump from
a new car would suck vacuum. With the pump, the faster the engine would spin,
the more vacuum it produces however the AIR pumps had some downfalls. They were
not designed for the rpm of a race engine and they would usually seize up.
Companies such as Moroso have designed a proper
vacuum pump for racers but they can be very expensive. There is a cheaper alternative
for the home brew type of racer. You can use an electric vacuum pump found on
GM cars.
The pump came from several models of GM cars made from 1982 to 1992. The
vacuum pump was used as an auxiliary brake booster vacuum source. These 4 cylinder
cars had problems providing enough vacuum for the brake booster while at an
idle. GM solved this problem by using an electric pump.
It is a good idea to test the pump at the wrecking yard to be sure they pump
and then check them at home to make sure they hold the vacuum and operate at
the correct pressure. You can find these pumps on the following cars in wrecking
yards:
|
Buick |
Chevrolet |
Cadillac Oldsmobile |
Others Ford Escort & Mercury Lynx diesel cars |
You'll
find these pumps in front of the driver's side front fender well. Look for the
vacuum lines running along the fender from the brake booster. Get the electrical
plug that goes to the pump and the rubber mounting plate.
The pump is also available
new from GM. Various GM part numbers for vacuum pumps are 22062562, 22034995,
24505066, 10090521. Ford part numbers E4FZ-2A451-A
Power connections are easy. Black is ground. Red wire goes to a hot source.
Black with white stripe goes to switched power. Either the accessory side
of the ignition switch or to a manual switch so that the pump can be
run during cool down in the pits. The pump is powered via the A connection,
but will only run if it receives power from the ignition switch on the B connection.
Connection A (Red wire) battery positive, 12 volts+ through
a fuse.
Connection B (Black with white stripe) ignition positive, 12 volts+
Connection C (plugged) not used (not used in factory system either)
Connection D (Black wire) ground, 12 volts-
The
pump should pull 16 inches of vacuum when run with 13.7 volts and 19 inches
when run with 16 volts. You don’t want to pull more than 14-15 inches of vacuum
or you’ll start to suck the oil from the piston rings and valve guides and that
can have dramatic consequences. You'll get more vacuum out of a crank driven
one but a BBC was on a dyno and picked up 40lbs. of torque and 28hp at 7000rpm with
the electric pump.
Racers who need a vacuum
pump more than others are the ones who run alcohol. Being able to suck the moisture
out of the crankcase will decrease the amount of oil changes needing to be made
especially during humid weather.
One downside to running your crankcase in a vacuum is lowered oil pressure.
Because of the lower pressure in the crankcase, the oil is being pulled from
the bearings. Although it looks bad it really isn’t. The pressure is low,
however the oil volume is still there providing enough oil for the engine to
operate.
Theoretically everyone who uses a vacuum pump whether it’s electric or belt
driven should see an improvement of 2-5 percent increase in HP. The system does
work. ProStock cars use electric pumps. NHRA realizes
the added HP potential and ruled that Stock Eliminator can’t use anything other
than a PCV valve and SuperStock is only allowed to use the exhaust evac system.